Digital Foiling vs Block Foiling

When you get your cards or stickers with our premium foil finishing, we use a process known as Digital Foiling. But what exactly is the difference between Digital Foil from the traditional Foil Blocking method? Find out what sets Digital Foiling and Block Foiling apart.

4 min. read May 8, 2024 FAQ, Marketing, Tips, Tools and Techniques

Traditional Block Foiling

Also known as hot foil stamping, traditional block foiling involves applying metallic foil to paper or card using heated plates (or a die). As the foil is pressed onto the surface, it creates a slightly debossed and textured effect.

This method is best suited for thicker, uncoated paper stocks. While it’s a classic technique, it’s also time-consuming, particularly for large-volume orders. At Same Day Printing, we prioritise time efficiency and bulk production, so we don’t offer traditional block foiling as a service.

The Block Foiling Process in 3 Steps:

Stage-1-Block-Foiling-Same-Day-Printing-scaled

1. The Flyer (Product) and foil, Placed together on the table of the foil blocking machine.

Stage-2-Block-Foiling-Same-Day-Printing-scaled

2. The die is heated to a high temperature and pressed with force into the surface of the flyer.

Stage-3-Block-Foiling-Same-Day-Printing-scaled

3. Once cool, the foil blocking machine is opened and the waste foil is removed, as well as the block printed flyer.

Digital Foiling: What It Is and Why It’s Great

Unlike traditional foiling, Digital Foiling (or sleeking) doesn’t require a custom metal die. Instead, it involves an additional printing pass, making the setup much quicker and more efficient.

Both methods can handle intricate details, but Digital Foiling has the advantage of retaining finer details, as it doesn’t involve pressing foil into the surface.

With Digital Foiling, prints can be processed in bulk, which is far faster than the manual stamping process used in traditional foiling.

Key Similarities Between Digital and Block Foiling

Both methods create a stunning metallic finish for logos, text, and graphics.
They can achieve various finishes, from mirror-like brilliance to satin or matte effects.
Both offer a wide range of colours, including traditional metallics (gold, silver, rose gold, copper) and more vibrant shades (blue, green, red, pink, white).
Holographic effects, reminiscent of those on banknotes or premium vouchers, are achievable with both.
Clear foils can be used to mimic spot varnish effects.
Both methods deliver an elegant, high-quality finish.

Why Use Foiling in Your Printing?

Foiling adds a premium touch to key details on printed items such as packaging, business cards, stationery, brochures, book covers, and annual reports.

It’s not only perfect for high-end bespoke designs but also provides excellent value for money. Whether you choose to foil an entire surface or highlight specific elements, the result is always stunning and professional.

Foiling helps your design stand out effortlessly. Adding foil to key details in your design can create a unique, eye-catching piece that sets your brand apart. If you’re looking for something extra special for your brand, we highly recommend foiling as an option. read more about why foil here