Custom Big Head Cutouts
SKU: BIG-HEAD-CUTOUTSSame Day Printing Options Available

Create a custom Big Head Cutout that gets laughs, photos, and attention. Perfect for sporting events, parties, and promotions, these oversized face cutouts turn any photo into a fun crowd-pleasing display. Available sizes include Small 380mm (Height), Medium 600mm (Height), Large 900mm (Height), and Custom Size made to your requirements.

  • Same Day, Next Day and 2 Business day fast printing options
  • Available in durable 3mm PVC or 5mm Signflute/Corflute materials
  • Professional design services available to enhance your visuals
  • Choose longer turnarounds and bigger quantities for the best value!
  • Need Something More Unique – Contact US. 


See below for Important information on artwork, order options and cut off times.

Custom Big Head Cutouts for Events, Sports & Promotions

Custom Big Head Cutouts are oversized printed face cutouts made from your supplied photo and precision cut to shape. They are ideal for sporting events, parties, school events, brand activations, corporate promotions and crowd photo moments. Choose from small, medium, large or custom sizes, with fast turnaround options available.Whether you’re cheering from the crowd, celebrating a birthday, or promoting a brand, big head cutouts instantly create energy and interaction.

They are commonly used for:

  • Sporting events and fan zones
  • Bucks and hens parties
  • Birthday celebrations
  • Corporate promotions
  • School events and graduations
  • Brand activations and marketing campaigns

When people see a giant face in the crowd, cameras come out.

That’s why big head cutouts are a favourite for events where photos and attention matter.


Why Big Head Cutouts Work So Well

Big head cutouts are simple, but powerful.

They:

  • Create instant humour and energy
  • Encourage photos and social media sharing
  • Help people spot your group in a crowd
  • Turn supporters into part of the show
  • Make marketing campaigns more interactive

From stadium crowds to office parties, they quickly become the centre of attention.


High Quality Printing and Precision Cutting

Your custom head cutouts are produced using professional large-format printing to ensure your photo looks sharp and vibrant.

Features include:

  • High-resolution full colour printing
  • Precision shape cutting around the face
  • Lightweight material that is easy to hold
  • Durable construction suitable for events and crowds

The result is a bold cutout that looks great in photos and lasts throughout your event.

Choose the Right Photo

The best big head cutouts start with the right image.

For the best results:

  • Use a clear front-facing photo
  • Avoid blurry or low-resolution images
  • Ensure the face is well lit
  • Leave space around the head for cutting

If needed, images can be cleaned up and adjusted before printing.


Popular Big Head Cutout Sizes

Common sizes include:

  • 308mm – Small handheld cutouts
  • 600mm – Medium crowd-visible cutouts
  • 900mm – Large oversized head cutouts
  • Custom Size

Larger sizes are great for stadiums and big events where you want the face to stand out from a distance.


Perfect For Events and Promotions

Big head cutouts are widely used for:

Sports Events

Supporters wave them in the crowd to show team spirit.

Parties

Birthdays, bucks nights, and celebrations become more memorable.

Corporate Events

Brands use them to create fun photo moments.

Marketing Campaigns

They are eye-catching props for street promotions and product launches.


Fast Production When You Need It

When events are approaching quickly, turnaround matters.

Custom big head cutouts can be produced quickly so you can have them ready in time for your celebration, match, or promotion.

 


FAQs

What material are big head cutouts printed on?

We can print big head cutouts on

  • fluted plastic light and waterproof, perfect for outdoors.
  • 3mm PVC – smooth and firm, perfect for a high end finish, and water resistant.
  • 3mm Fluted Cardboard – fully recyclable, making them great for indoor events.

All options are lightweight and easy to carry.

Can I order multiple cutouts from one photo?

Yes. Multiple copies can be produced from the same image, which is common for sports supporters or group events.

What photo quality do I need?

You need a clear high resolution image, that is focussed on the face.

Are they suitable for outdoor events?

Yes, the fluted plastic and foamed PVC giant face signs are commonly used in stadiums, outdoor parties, and festivals.

How big should a big head cutout be?

Most customers choose sizes large enough to be seen in a crowd, but smaller handheld sizes are also popular.

Can I print my favourite player’s face on a big head cutout?

Not usually. Printing a cutout of a professional athlete or public figure generally requires permission from the individual or the organisation that owns the image rights.

For example, a sporting club or team may print cutouts of their own players because they have the appropriate rights or approvals in place. However, individuals cannot typically print a cutout of their favourite player without express written permission from the player, their management, or the relevant rights holder.

If you’re unsure whether your image is suitable to print, it’s best to check permissions before ordering.


Need It Fast?

We understand deadlines. Whether it’s for a last-minute event, a campaign launch, or a rush install—we offer same day printing and nationwide delivery to get your signs to you on time, every time.

Get your giant face sign today!

Upload your artwork or speak to our team today. We’ll help you get signage that’s sharp, reliable, and ready when you are.

  • Small 380mm (Height)
  • Medium 600mm (Height)
  • Large 900mm (Height)
  • Custom Size

  • Full Colour (6 Colour CMYKLcLm) 1 side

  • 3mm Mounted PVC
  • 3mm Corflute

  • Custom Shape

  • None

Depending on the quantity and artwork readiness, Big Head Cutouts can be produced as fast as same day.

If your order isn’t urgent, you can also choose a longer turnaround to reduce costs. Large quantities may require additional production time, so it’s best to confirm timing when placing your order.

To take advantage of our same day dispatch, please ensure that your payment and print-ready artwork are submitted by our 10am cutoff. This rapid service is designed to swiftly process your signs, ideal for urgent events or promotions. Remember, the dispatch time indicates when your order leaves our facility; actual receipt of the items will depend on the shipping method selected. For precise details tailored to your order, feel free to contact us directly.

Yes. We offer three common sizes for Big Head Cutouts, but they can also be custom produced to suit your needs.

Common options include:

  • Handheld Big Head cutouts

  • Medium Big Head cutouts

  • Large Big Head cutouts for maximum visibility

If you have a specific size in mind, simply let us know and we can advise what will work best for your photo and how the cutout will be used.

Handles are included on our small Big Head Cutouts (approximately 380mm tall including the handle), making them easy to hold at sporting events, parties, and celebrations.

For larger sizes, it’s usually easier for people to hold the cutout directly, and the handle required to support a bigger print can appear oversized.

If you would still like handles added to larger cutouts, this can be arranged on the 3mm foamed PVC option. Speak with us about your requirements and we can help determine the best setup for your event.

Big Head Cutouts are typically printed single sided, as the shape of the face is not symmetrical and cannot be mirrored accurately on both sides.

You can supply print-ready artwork if you have it, however it is not required.

Most customers simply upload their photo, and the cutline is prepared during production to ensure the cutout follows the shape of the face correctly.

For the best results, we recommend supplying a clear, high-resolution image.

Three common material options are available depending on how and where your Big Head Cutouts will be used.

3mm Fluted Board (Cardboard)

  • Lightweight and economical

  • Ideal for short-term events and parties

  • Recyclable material

  • Not water resistant, so best suited for indoor or dry conditions

Corflute (Corrugated Plastic)

  • Lightweight and durable

  • Weather resistant and suitable for outdoor events

  • Ideal for stadium crowds and fan signs

Foam PVC

  • Smooth, solid surface

  • More rigid with a premium appearance

  • Best suited for indoor displays, photo props, or larger cutouts

If you’re unsure which option is best, we can help you choose based on where the cutouts will be used and how they will be handled.

We have a dedicated customer service team that can assist you through call, email, or chat. Please do not hesitate to call us at 1300 663 242 or email us at helpme@samedayprinting.com.au.

No Templates Available

It looks like we haven’t added a design template for this product yet.

Need a template or noticed something missing? Click here to let us know — we’ll be happy to help!

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