Custom Box Sleeves
Same Day Printing Options Available

Step up your brand’s visual appeal with our Custom Box Sleeves, a crucial element in the growing trend of ‘packvertising’. These sleeves are more than just packaging; they’re a marketing powerhouse, designed to make your product stand out on any shelf in Australia. Perfect for brands looking to capitalise on the effectiveness of print in offline marketing, our Box Sleeves are customisable, eye-catching, and speak directly to your customers. Embrace this impactful strategy and see how our fast, quality printing services can turn your packaging into a memorable brand experience.

  • Same Day, Next Day and 2 Business Day Fast Printing solutions
  • Custom sizing to suit your particular box – test fitting services available
  • Add more bling with Metallicc ink finishes
  • Custom Die and Die-Less-Cutting for your box sleeves are available
  • Fast, Professional Design Services Available
  • Choose longer turnarounds and bigger quantities for the best value!
  • Need Something More Unique – Contact US. 


See below for Important information on artwork, order options and cut off times.

Custom Box Sleeves – Elevate Your Packaging with Packvertising Power

In a market flooded with digital ads, savvy brands are rediscovering the impact of tangible, eye-catching packaging. That’s where our Custom Printed Box Sleeves come in – turning plain boxes into bold, branded experiences that do more than just protect your product. This is the power of packvertising – packaging that markets for you.

Fast, Flexible & Fully Customisable Box Sleeves

Designed to wrap snugly around your existing packaging, our box sleeves add a layer of polish that instantly lifts your product’s shelf appeal. Printed in vibrant, high-resolution colour on premium stock, your sleeve can be tailored to suit any product – from luxury gift sets to food packaging, cosmetics, or promotional kits.

Thanks to our advanced digital printing, we offer:

  • Fast turnaround – including same day print in Melbourne

  • Low minimums and high flexibility for short runs or custom campaigns

  • Personalised variable data printing – ideal for limited editions or segmented campaigns

  • Eco-conscious stock and finish options available

Precision Fit Matters

To ensure a sleek, slip-free fit, accurate measurement is key. Don’t rely on rough carton specs – even a couple of millimetres can make or break your final presentation.

Follow our guide on [How to Measure Packaging Sleeves ] to get the perfect fit from the start.

Why Brands Love Box Sleeves

  • Instant shelf impact – make your product pop in-store or online

  • Cost-effective rebranding – change the sleeve, not the box

  • Custom messaging – seasonal, promo, or personalised

  • Sustainable packaging options – enhance your eco credentials

  • Memorable unboxing experience – great for influencer kits and subscriptions

Designed and Printed Locally – Fast

Whether you’re a Melbourne-based brand or you’re somewhere else across Australia, we have same day, next day and 2 business day fast printing services to help you meet your deadlined. Work with our expert team to design, size, and print box sleeves that look good and deliver results.

  • Custom Sleeve Size

  • Full colour CMYK 1 side
  • Full colour CMYK 2 sides
  • Full colour front back reverse

  • 300gsm Silk / Matt Coated

  • None
  • Gloss Lamination (Cello)
  • Matt Lamination (Cello)
  • Soft Touch Velvet Lamination
  • H/W Taping and Folding Boxes or Sleeves
  • Pre-apply double sided tape only -supplied flat sheet (unassembled) for client to DIY wrap and peel & seal around box
  • Scoring (Creasing) - Packaging Sleeve

  • Gold, Silver and Coloured Metallic Inks
  • Gold Silver and Coloured Foiling
  • 5th Colour Specialty Ink like Neon Pink, White, and Clear, Holographic, Foiling
  • Die & Die-less Shape Cutting
  • Prototype mock up service
  • Sleeve fitting service

Lamination:
Lamination requires additional setting time and, as such, is not typically available with our same-day service through our online platform. However, depending on our current print schedules, we might be able to accommodate same-day requests with lamination. Please call us directly to check availability for this service.

Custom Box Sleeves are paper or cardboard wraps designed to slide over the outside of an existing box. They’re used primarily for branding and enhancing the visual appeal of packaging.

It’s crucial. Accurate measurements ensure that your Custom Box Sleeves fit perfectly. Slight deviations can affect the fit, so we recommend following our DIY guide for measuring or you can avail our sleeve fitting services. An online calculator is also free for you to use here.

Use the free calculator tool on our website. Simply enter the dimensions of your box, and the appropriate sleeve size will be generated for you.

Yes, we provide a sleeve fitting service. Send your box to our facility, and we’ll ensure a perfect fit for your sleeves, considering all specifications and requirements.

Sending in your box for our sleeve fitting service ensures the highest accuracy in custom sleeve creation. While measuring your box with a ruler can provide a close estimate, factors like paper stretch and scoring process can affect the fit. Our fitting service takes these elements into account, ensuring an ideal match between your box and its sleeve for a professional finish.

When using the size calculator, simply enter the desired sleeve width instead of the full box width. This will create a thinner band that wraps around your box, providing a partial cover.

Absolutely! We fully customise your Box Sleeves to incorporate your brand’s design elements, colours, and logos. This customisation ensures that your product not only stands out on the shelf but also aligns seamlessly with your brand identity, enhancing its market appeal.

Our Box Sleeves are made from high-quality, durable materials such as Gloss, Matt, or Kraft Stock, which can be selected based on your branding needs and product requirements.

For unlaminated sleeves, the maximum size is 300mm in width and 970mm in height, including a 15mm taping tab. For laminated sleeves, the maximum dimensions are 300mm width and 960mm height, also including a 15mm taping tab.

Yes, absolutely. Our digital printing capabilities allow for flexibility in design, so you can switch up your look as often as you like, perfect for seasonal promotions or special editions.

‘Head to foot’ orientation is recommended for horizontal or wider boxes, while ‘side to side’ is better suited for vertical boxes or those housing taller items like bottles.

Custom Box Sleeves transform ordinary packaging into a dynamic marketing tool. They grab attention through eye-catching designs and reinforce your brand identity, making your product memorable. Known as ‘packvertising,’ this approach leverages the power of physical branding to make a lasting impression on consumers.

Yes, our Box Sleeves are versatile and can be used for a variety of applications, including corporate gifts, promotional items, and even personal use for events like weddings or anniversaries.

We offer sustainable material options for our Box Sleeves, aligning with eco-friendly business practices. These materials are recyclable and sourced responsibly.

For Custom Box Sleeves, we offer same day dispatch for orders without lamination needs, provided your payment and print-ready artwork are submitted by our 10am cutoff. Orders that meet these conditions can be dispatched the same day, while other orders might be dispatched by the next business day depending on size and specifications. This schedule ensures a swift production process that aligns with the high-quality standards our customers expect. Remember, dispatch times indicate when your order leaves our facility, not when it will be received.

We have a dedicated customer service team that can assist you through call, email, or chat. Please do not hesitate to call us at 1300 663 242 or email us at helpme@samedayprinting.com.au.

Box sleeves icon

Box Sleeves Sample Print Ready Artwork

SLEEVE WIDTH

BOX HEIGHT

BOX DEPTH

FLAT SIZE:

0mm x 15mm
Taping Tab: 15mm Included
Please note that our Maximum Sleeve width is 300MM

This is an estimated size – we still recommend sending us your product and investing in our Sleeve Fitting / Testing service for accurate measurements.

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